Module 13: DCS Integration

• Analyzer faceplates
• Alarm management
• Historical trends
• Process optimization
• Redundancy concepts

Module 14: SCADA Integration

• Data acquisition
• Real-time monitoring
• Historian integration
• Reports
• Dashboards
• Remote diagnostics

Practical Session

• Connecting analyzers to PLC
• Reading analyzer variables
• SCADA visualization
• Alarm configuration
• Trending analyzer values

DAY 5 – Advanced Diagnostics, Maintenance and Industrial Applications

Module 15: Analyzer Maintenance

Preventive Maintenance

• Inspection schedules
• Sensor cleaning
• Filter replacement
• Pump maintenance
• Calibration verification

Predictive Maintenance

• Diagnostic monitoring
• Sensor health
• Calibration drift
• Failure prediction

Module 16: Troubleshooting

Common faults:

• Analyzer drift
• Sample contamination
• Blocked sample lines
• Sensor failure
• Power supply issues
• Communication faults
• Calibration failure
• Temperature effects
• Pressure fluctuations

Module 17: Industrial Applications

Oil & Gas

• Natural gas quality monitoring
• Fiscal metering support
• Gas dehydration
• Gas processing plants
• Refineries
• LNG facilities
• Flare gas monitoring
• Produced water analysis

Petrochemical

• Reactor monitoring
• Product quality control
• Utility water treatment

Power Plants

• Boiler water chemistry
• Condensate monitoring
• Steam cycle chemistry
• Stack emission monitoring

Water & Wastewater

• Drinking water quality
• Wastewater treatment
• Chemical dosing optimization

Manufacturing

• Chemical processing
• Food and beverage quality control
• Pharmaceutical production
• Pulp and paper processing

Capstone Practical Exercise

Participants will:

• Install a gas analyzer and a liquid analyzer.
• Configure analyzer parameters.
• Perform zero and span calibration.
• Integrate analyzer outputs with a PLC/DCS.
• Develop a basic SCADA display with alarms and trends.
• Diagnose and rectify simulated analyzer faults.
• Produce a commissioning and maintenance report.

Hands-On Practical Equipment

• Oxygen Analyzer
• pH Analyzer
• Conductivity Analyzer
• Dissolved Oxygen Analyzer
• Turbidity Analyzer
• Moisture Analyzer
• Gas Chromatograph (demonstration)
• Sample Conditioning System
• Calibration Gas Cylinders
• pH Buffer Solutions
• Conductivity Standards
• PLC Training Panel (Allen-Bradley or Siemens)
• DCS Simulator
• SCADA Workstation
• HART Communicator
• Foundation Fieldbus/Profibus Demonstration Kit
• Industrial Multimeter
• Process Calibrator
• Pressure Calibrator
• Loop Calibrator

Learning Outcomes

By the end of this course, participants will be able to:

• Explain the operating principles of major industrial gas and liquid analyzers.
• Select analyzers suitable for oil & gas, power generation, manufacturing, and water treatment applications.
• Install, commission, calibrate, and verify analyzer performance.
• Design and maintain analyzer sample conditioning systems.
• Integrate analyzers with PLC, DCS, and SCADA systems using common industrial communication protocols.
• Diagnose and resolve common analyzer, sensor, sampling, and communication faults.
• Apply preventive and predictive maintenance practices to improve analyzer reliability and accuracy.
• Support process optimization, product quality assurance, environmental compliance, and safe plant operation using industrial analyzer systems.

Day 6 to Day 10: 

• Self practice at our facility with hardware and software

Training Materials & Deliverables

• Comprehensive training manual (soft + hard copy)
• Practical lab exercises and example programs
• Course slides and reference documents
• Certificate of Completion
• Post-training technical support (optional)

Training Methodology

• Instructor-led presentations
• Hands-on programming sessions using actual PLCs or simulators
• Real-world case studies and troubleshooting
• Progressive assessments to reinforce learning outcomes

Duration & Schedule

• Total Duration: 10 Days (Monday–Friday, 2 weeks) 
• Daily Schedule: 9:00 AM – 4:00 PM
• Format: Onsite 

Certification

Participants who complete both modules and pass the final project assessment will receive a Certificate of Proficiency in Industrial Gas and Liquid Analyzers issued by Intellects Energy Ltd