Industrial E&I Fitter: Electrical & Instrument Installation, Hookup, QA/QC and Pre-Commissioning Practical Training Course
Course Overview
This intensive 10-day hands-on training program is designed to provide participants with the practical knowledge and technical skills required to specialize in E&I Installation, Hookup, QA/QC and Pre-Commissioning.
The course is ensuring progressive learning from basic to complex electrical and instrumentation skills required in industrial construction and maintenance projects phase.
Target Audience
This training is ideal for:
- Electrical & Instrumentation Personnel
- Maintenance Technicians, Supervisors and Engineers
- Electrical Engineers & System Integrators
- Industrial Electricians
- Technical Trainers and Engineering Students
- Beginners with little or no Instrumentation
Prerequisites
- Basic understanding of physics
- Familiarity with Windows-based PC operation
- Prior Electrical and Instrument experience is helpful but not required
Training Objectives
At the end of this course, participants will be able to:
At the end of this training, participants will be able to:
- Interpret industrial drawings and datasheets
- Install electrical and instrumentation equipment correctly
- Perform cable tray and conduit routing
- Carry out tubing and impulse line installation
- Execute termination and loop checks
- Apply QA/QC inspection requirements
- Conduct pre-commissioning tests safely
Training Structure
- Registration Fee: N50,000
- Advanced Training Fee: N350,000
- Duration: 10 Days
- Mode: Instructor-led 95% Practical & 5% Theory Sessions
Tools Used During Training
Participants use:
- Multimeter
- Insulation tester
- Tube bender
- Cable crimper
- Ferrule tools
- Loop calibrator
- Pressure hand pump
- Continuity tester
How to apply
- Send email to training@intellectsenergy.com.
- Call or send Whatsapp message to 08051203632, +2349112825104
DAY 1 – Fundamentals of Industrial E&I Installation
Morning Session: Introduction to E&I Systems
Topics:
- Roles of an Industrial E&I Fitter
- Overview of:
- Electrical systems
- Instrumentation systems
- Control systems
- Common field devices:
- Pressure transmitters
- Temperature transmitters
- Flow meters
- Level transmitters
- Solenoid valves
- Junction boxes
- Industrial installation standards:
- IEC
- NEC
- ISA
- ISO
Practical:
- Identification of:
- Cable glands
- Lugs
- Ferrules
- Junction boxes
- Instrument manifolds
- Cable tray fittings
Afternoon Session: Reading Drawings
Topics:
- P&ID interpretation
- Hook-up drawings
- Loop drawings
- Cable schedules
- Termination diagrams
- General arrangement drawings
- Instrument index understanding
Practical:
Participants practice reading:
- pressure transmitter hook-up
- motor cable termination drawing
- JB terminal drawing
DAY 2 – Electrical Installation & Cable Hookup
Morning Session: Cable Installation
Topics:
- Cable types:
- Power cables
- Control cables
- Instrument cables
- Fiber optic basics
- Cable tray installation
- Conduit installation
- Cable pulling methods
- Bending radius rules
- Glanding methods
- Earthing and bonding
Practical:
Hands-on:
- cable tray support installation
- conduit bending
- cable pulling
- gland assembly
Afternoon Session: Termination Practice
Topics:
- Cable preparation
- Core identification
- Ferruling
- Lug crimping
- Shield grounding
- Junction box termination
- Marshalling panel termination
Practical:
Participants perform:
- gland installation
- termination in JB
- panel cable hookup
- continuity testing
DAY 3 – Instrument Installation & Tubing Hookup
Morning Session: Instrument Mounting
Topics:
- Field instrument mounting methods
- Stands and brackets
- Weather protection
- Vibration prevention
- Hazardous area installation
- Intrinsically safe systems basics
Practical:
Installation of:
- pressure transmitter
- temperature transmitter
- limit switch
- control valve accessories
Afternoon Session: Tubing and Impulse Lines
Topics:
- Stainless steel tubing
- Compression fittings
- Impulse line routing
- Slope requirements
- Leak prevention
- Air supply tubing
- Pneumatic hookup
Practical:
Hands-on:
- tube cutting
- deburring
- bending
- ferrule fitting
- manifold connection
- leak test
DAY 4 – QA/QC Inspection & Documentation
Morning Session: QA/QC Requirements
Topics:
- Installation Inspection Test Plan (ITP)
- Material Receiving Inspection
- Cable inspection
- Instrument calibration certificates
- Punch list preparation
- As-built verification
- Preservation requirements
QA/QC Checkpoints:
- Correct cable tags
- Proper gland type
- Torque verification
- Earthing continuity
- IP protection
- Instrument orientation
Practical:
Use of:
- inspection checklist
- redline markups
- punch list creation
Afternoon Session: Testing & Verification
Topics:
- Continuity test
- Insulation resistance test
- Earth resistance test
- Loop resistance
- Polarity check
- Signal simulation
- Valve stroke test
Practical:
Using:
- Multimeter
- Megger
- Loop calibrator
- Pressure pump
Participants perform:
- cable IR test
- transmitter signal simulation
- valve solenoid test
DAY 5 – Pre-Commissioning & Troubleshooting
Morning Session: Pre-Commissioning Procedures
Topics:
- Mechanical completion
- System walkdown
- Punch clearance
- Loop checking
- Functional testing
- Cause & effect verification
- Energization readiness
Practical:
Perform:
- loop check
- point-to-point verification
- alarm simulation
- interlock verification
Afternoon Session: Troubleshooting & Final Assessment
Topics:
Common faults:
- Wrong cable termination
- Reversed polarity
- Ground loops
- Air leaks
- Incorrect impulse line slope
- Signal noise
- Wrong instrument range
Practical Troubleshooting:
Participants diagnose:
- faulty transmitter signal
- cable fault
- incorrect valve response
- wrong terminal wiring
Day 6 to Day 10:
- Self practice at our facility with hardware and software
Training Materials & Deliverables
- Comprehensive training manual (soft + hard copy)
- Practical lab exercises and example programs
- Course slides and reference documents
- Certificate of Completion
- Post-training technical support (optional)
Training Methodology
- Instructor-led presentations
- Hands-on programming sessions using actual PLCs or simulators
- Real-world case studies and troubleshooting
- Progressive assessments to reinforce learning outcomes
Duration & Schedule
- Total Duration: 10 Days (Monday–Friday, 2 weeks)
- Daily Schedule: 9:00 AM – 4:00 PM
- Format: Onsite
Certification
Participants who complete both modules and pass the final project assessment will receive a Certificate of Proficiency in Industrial E&I Installation, Hookup, QA/QC and Pre-Commissioning. issued by Intellects Energy Ltd