Industrial Electrical Controls, Wiring, Panel Building & Maintenance
Course Overview
This intensive 10-day hands-on training program is designed to provide participants with the practical knowledge and technical skills required to specialize in Industrial Electrical Controls, Wiring, Panel Building & Maintenance
The course is ensuring progressive learning from basic to complex electrical skills
Target Audience
This training is ideal for:
- Electrical technicians,
- Maintenance personnel,
- Panel builders,
- Supervisors
- Engineers
Prerequisites
- Basic understanding of physics
- Familiarity with Windows-based PC operation
- Prior Electrical and Instrument experience is helpful but not required
Training Objectives
At the end of this course, participants will be able to:
At the end of this training, participants will be able to:
✅ Read industrial electrical drawings
✅ Wire industrial control circuits
✅ Build electrical control panels
✅ Perform testing and commissioning
✅ Maintain electrical systems safely
✅ Diagnose and repair faults quickly
Training Structure
- Registration Fee: N50,000
- Advanced Training Fee: N350,000
- Duration: 10 Days
- Mode: Instructor-led 95% Practical & 5% Theory Sessions
Tools Used During Training
How to apply
- Send email to training@intellectsenergy.com.
- Call or send Whatsapp message to 08051203632, +2349112825104
Day 1 – Fundamentals of Industrial Electrical Systems & Safety
Morning Session: Basic Electrical Principles
- Voltage, current, resistance, power relationships
- AC vs DC systems
- Single-phase and three-phase power systems
- Electrical symbols and standards
- Reading electrical drawings and schematics
- Industrial control circuit basics
Afternoon Session: Electrical Safety
- Electrical hazards in industry
- Lock-Out/Tag-Out (LOTO)
- PPE requirements
- Earthing/grounding systems
- Short-circuit protection principles
- Safe isolation procedures
Practical Session
- Identification of:
- Contactors
- Overload relays
- MCBs/MCCBs
- Push buttons
- Selector switches
- Timers
- Relays
- Reading simple wiring diagrams
Day 2 – Industrial Wiring Techniques & Control Components
Morning Session: Industrial Wiring
- Cable types and selection
- Wire sizing calculations
- Ferrules and terminal lugs
- Cable trunking and gland installation
- Numbering and labeling
- Terminal blocks arrangement
Afternoon Session: Control Components
- Contactors operation
- Overload protection
- Auxiliary relays
- Limit switches
- Proximity sensors
- Control transformers
- Indicating lamps and buzzers
Practical Session
Participants wire:
- DOL starter circuit
- Start/stop motor control
- Forward/reverse circuit
- Interlocking circuits
Day 3 – Control Panel Design & Panel Building
Morning Session: Panel Design
- Panel layout principles
- Heat dissipation and ventilation
- Component placement
- DIN rail installation
- Busbar arrangement
- IP ratings
- Panel standards (IEC/NEMA)
Afternoon Session: Panel Assembly
- Mounting components
- Wire routing
- Terminal strip arrangement
- Cable management
- Panel marking
- Panel inspection checklist
Practical Session
Participants build:
- Small motor control panel
- Lighting control panel
- Pump control panel
Day 4 – Testing, Commissioning & Maintenance
Morning Session: Electrical Testing
- Continuity testing
- Insulation resistance testing
- Phase sequence testing
- Voltage measurement
- Current measurement
- Functional testing procedures
Afternoon Session: Preventive Maintenance
- Routine inspection methods
- Thermal scanning basics
- Loose connection detection
- Contact wear inspection
- Cleaning procedures
- Maintenance documentation
Practical Session
Hands-on:
- Megger testing
- Multimeter use
- Clamp meter use
- Fault simulation
- Commissioning checklist execution
Day 5 – Advanced Troubleshooting & Fault Finding
Morning Session: Troubleshooting Methods
- Logical fault-finding process
- Reading fault symptoms
- Common motor control faults
- Panel overheating issues
- Nuisance tripping
- Ground fault detection
Afternoon Session: Advanced Control Circuits
- Star-delta starter troubleshooting
- Automatic changeover panel basics
- Level control circuits
- Timer control systems
- Relay logic troubleshooting
Practical Session
Participants troubleshoot:
- Faulty control panel
- Motor starter faults
- Incorrect wiring faults
- Protection relay trips
- Sensor wiring problems
Course Materials Included
Participants receive:
- Industrial wiring diagrams
- Panel design templates
- Troubleshooting flowcharts
- Maintenance checklists
- Practical workshop manuals
Day 6 to Day 10:
- Self practice at our facility with hardware and software
Training Materials & Deliverables
- Comprehensive training manual (soft + hard copy)
- Practical lab exercises and example programs
- Course slides and reference documents
- Certificate of Completion
- Post-training technical support (optional)
Training Methodology
- Instructor-led presentations
- Hands-on programming sessions using actual PLCs or simulators
- Real-world case studies and troubleshooting
- Progressive assessments to reinforce learning outcomes
Duration & Schedule
- Total Duration: 10 Days (Monday–Friday, 2 weeks)
- Daily Schedule: 9:00 AM – 4:00 PM
- Format: Onsite
Certification
Participants who complete both modules and pass the final project assessment will receive a Certificate of Proficiency in Industrial Electrical Controls, Wiring, Panel Building & Maintenance issued by Intellects Energy Ltd