Allen-Bradley ControlLogix 5000 Programming Training Course
Course Overview
This intensive 10-day hands-on training program is designed to provide participants with the practical knowledge and technical skills required to program, configure, and troubleshoot Allen-Bradley ControlLogix 5000 PLC systems.
The course is divided into two levels: Beginner (10 days) and Advanced (10 days), ensuring progressive learning from basic logic development to complex control applications, networking, and data handling.
Target Audience
This training is ideal for:
- Automation & Instrumentation Engineers
- Maintenance Technicians and Supervisors
- Electrical Engineers & System Integrators
- Technical Trainers and Engineering Students
Prerequisites
- Basic understanding of electrical control systems
- Familiarity with Windows-based PC operation
- Prior PLC experience is helpful but not required for the beginner module
Training Objectives
At the end of this course, participants will be able to:
- Identify and configure ControlLogix hardware and I/O modules.
- Develop, test, and troubleshoot ladder logic programs in Studio 5000.
- Implement timers, counters, PID loops, and structured control logic.
- Integrate PLCs with HMIs and other devices using Ethernet/IP.
- Apply data handling, diagnostics, and online editing techniques.
- Design, document, and simulate complete control systems confidently.
Training Structure
- Beginner Training Fee: N1,000,000
- Advanced Training Fee: N1,500,000
- Beginner Duration: 10 Days
- Advanced Duration: 10 Days
- Mode: Instructor-led Practical & Theory Sessions
Software Tools:
- Studio 5000, RSLinx Classic, FactoryTalk View
How to apply
- Send email to training@intellectsenergy.com.
- Call or send Whatsapp message to 08051203632
Part 1: Beginner Level (Days 1–10)
Objective: Build foundational competence in ControlLogix hardware and programming.
Day 1 – System Overview & Project Setup
- Overview of Allen-Bradley Control Systems
- ControlLogix hardware architecture and module types
- Introduction to Studio 5000 environment
- Creating and managing PLC projects
- Configuring communication via RSLinx
- Practical: Create and download a new project to PLC
Day 2 – Tags and Ladder Logic Basics
- Understanding controller & program tags
- Data types: BOOL, INT, DINT, REAL, TIMER, COUNTER
- Fundamentals of Ladder Logic
- Basic instructions: XIC, XIO, OTE, OTL, OTU
- Practical: Motor start/stop interlock circuit
Day 3 – Timers, Counters & Program Control
- Using TON, TOF, RTO timers
- CTU, CTD, RES counter operations
- Program control: JMP, LBL, MCR
- Practical: Sequential process control using timers and counters
Day 4 – I/O Configuration and Diagnostics
- Configuring and testing digital & analog I/O modules
- Fault identification and troubleshooting methods
- Online monitoring and forcing functions
- Practical: Configure analog input/output modules and test process signals
Day 5 – HMI Interface & Review
- Introduction to FactoryTalk View ME
- Creating basic operator screens
- Linking HMI tags to PLC tags
- Downloading, testing, and running the project
- Review and assessment test
Day 6 to Day 10 – Self practice with hardware and software at our facility
Part 2: Advanced Level (Days 1–10)
Objective: Master advanced programming, networking, and control techniques.
Day 1 – Structured Programming & Data Handling
- Tasks, programs, and routines in Studio 5000
- User-Defined Data Types (UDTs) and Add-On Instructions (AOIs)
- Program modularization and reuse
- Practical: Create and apply UDTs and AOIs in a control program
Day 2 – Advanced Instructions and Data Manipulation
- Math and comparison instructions (CPT, LIM, EQU, NEQ, GRT, LES)
- File and data transfer operations (MOV, COP, FLL)
- Indirect addressing and array operations
- Practical: Analog scaling and calculations for process data
Day 3 – Sequential Function Charts (SFC) & PID Control
- Introduction to Sequential Function Chart programming
- Creating and managing steps and transitions
- PID theory, auto-tuning, and loop optimization
- Practical: Implement a PID control loop (temperature or flow control)
Day 4 – Communication & Networking
- Ethernet/IP concepts and communication setup
- Produced/Consumed tags and message instructions
- PLC-to-PLC and PLC-to-HMI communications
- Integration with SCADA systems
- Practical: Configure PLC-to-PLC data exchange
Day 5 – Troubleshooting & Final Project
- Diagnostic tools, trending, and cross-referencing
- Fault handling, error recovery, and online edits
- Backup, restore, and version management
- Final project: Develop a full automation system using learned concepts
- Participant presentations and evaluation
Day 6 to Day 10 – Self practice with hardware and software at our facility
Training Materials & Deliverables
- Comprehensive training manual (soft + hard copy)
- Practical lab exercises and example programs
- Course slides and reference documents
- Certificate of Completion
- Post-training technical support (optional)
Training Methodology
- Instructor-led presentations
- Hands-on programming sessions using actual PLCs or simulators
- Real-world case studies and troubleshooting
- Progressive assessments to reinforce learning outcomes
Duration & Schedule
- Total Duration: 10 Days (Monday–Friday, 2 weeks) for Beginners
- Total Duration: 10 Days (Monday–Friday, 2 weeks) for Advance
- Daily Schedule: 9:00 AM – 4:00 PM
- Format: Onsite
Certification
Participants who complete both modules and pass the final project assessment will receive a Certificate of Proficiency in Allen-Bradley ControlLogix 5000 Programming (Beginner & Advanced Levels) issued by Intellects Energy Ltd.