Mitsubishi FX Series PLC GX Works2 Software Programming Training Course
Course Overview
This intensive 10-day hands-on training program is designed to provide participants with the practical knowledge and technical skills required to program, configure, and troubleshoot Mitsubishi FX Series PLC systems.
The course is ensuring progressive learning from basic logic development to complex control applications, networking, and data handling.
Target Audience
This training is ideal for:
- Automation & Instrumentation Personnel
- Maintenance Technicians, Supervisors and Engineers
- Electrical Engineers & System Integrators
- Industrial Electricians
- Technical Trainers and Engineering Students
- Beginners with little or no PLC experience
Prerequisites
- Basic understanding of electrical control systems
- Familiarity with Windows-based PC operation
- Prior PLC experience is helpful but not required
Training Objectives
At the end of this course, participants will be able to:
- Understand wiring of relays and PLCs I/O channels
- Identify and configure FX Series PLC hardware and I/O channels.
- Develop, test, and troubleshoot ladder logic programs in GX Works2 Software.
- Ability to use GX Works2 Instructions to implement control logic.
Training Structure
- Registration Fee: N50,000
- Advanced Training Fee: N350,000
- Duration: 10 Days
- Mode: Instructor-led 95% Practical & 5% Theory Sessions
Software Tools:
- GX Works2 Software
How to apply
- Send email to training@intellectsenergy.com.
- Call or send Whatsapp message to 08051203632
Day 1 – PLC Fundamentals & GX Works2 Basics (Beginner)
Theory
- Introduction to PLCs in industrial automation
- Overview of Mitsubishi FX Series PLC family
- FX PLC hardware architecture
- CPU, Power Supply, Digital & Analog I/O
- PLC scan cycle and operating modes
- Safety practices for industrial PLC systems
- Introduction to GX Works2 environment
- Project creation & PLC parameter settings
- Program memory and device assignment
Programming Basics
- Ladder Logic fundamentals
- Devices and addressing
- X (Inputs), Y (Outputs)
- M (Internal relays), T (Timers), C (Counters), D (Data registers)
- Basic instructions:
- LD, OUT, AND, OR, SET, RST
Practical Exercises
- Create first GX Works2 project
- Download/upload program to FX PLC
- Simple start–stop motor control
- I/O forcing and online monitoring
- Pump start/stop with permissive logic
- Conveyor motor start/stop
- Borehole pump control
- Cooling water pump control
Day 2 – Digital Logic & Sequential Control (Intermediate)
Theory
- Normally Open / Normally Closed logic
- Latching and interlocking techniques
- Industrial wiring concepts for FX PLC I/O
- Debouncing field input signals
Programming
- Timers (TON, TOF) and Counters (CTU, CTD)
- Step ladder programming
- One-shot / pulse instructions
- Program documentation and comments
Practical Exercises
- Motor start/stop with safety interlock
- Conveyor belt control with delay timers
- Batch counter application
- Sequential lamp control
- Crude transfer pump with:
- Low suction pressure trip
- High discharge pressure alarm
- Conveyor + diverter control
- Dual pump automatic alternation
- Fan system with interlocks
Day 3 – Data Handling & Advanced Instructions (Intermediate → Advanced)
Theory
- Data registers and word processing
- Binary, Decimal, and BCD concepts
- Use of flags and system bits
Advanced Instructions
- MOVE, ADD, SUB, MUL, DIV
- Comparison instructions (>, <, =)
- Data conversion (BIN ↔ BCD)
- Shift registers
Practical Exercises
- Production counter with preset limits
- Alarm logic using comparison instructions
- Shift register simulation for packaging lines
- Process value storage and recall
- Flow-based batch transfer system
- Bottle filling & counting simulation
- Reservoir filling with alarms
Equipment runtime tracking
Day 4 – Analog Control, Communication & Diagnostics (Advanced)
Theory
- Analog input/output fundamentals
- Scaling of analog signals (4–20 mA / 0–10 V)
- Overview of FX analog modules
- Communication concepts
- RS-485, Modbus basics
- Introduction to HMIs (GOT series)
Programming
- Analog scaling calculations
- PID control basics (FX3U)
- Error diagnostics and system registers
- Online monitoring and troubleshooting tools
Practical Exercises
- Temperature control using analog input
- Motor speed control using analog output
- PLC–HMI tag mapping (basic screens)
- Fault simulation and troubleshooting
- Tank filling with high-high level shutdown
- Conveyor speed control using analog output
- Chlorine dosing control (simulated)
- Heat exchanger temperature control
Day 5 – Industrial Applications, Troubleshooting & Maintenance (Advanced)
Theory
- Preventive & corrective maintenance for PLC systems
- Backup and restore of PLC programs
- Common FX PLC faults and error codes
- Best programming practices for maintainability
Industrial Case Studies
- Pump control system
- Conveyor and packaging automation
- Tank level monitoring and control
- Motor protection logic
Capstone Practical
- Design and program a complete industrial control system:
- Start/Stop
- Auto/Manual mode
- Alarms and interlocks
- Timers, counters, and analog input
- Common oilfield PLC faults
- Loop checking and signal simulation
- Capstone Project: Pump station control system
(Auto/Manual, alarms, trips, run-hours) - Fault detection and machine downtime analysis
- Capstone Project: Automated packaging line
- Alarm management & fault recovery
- Capstone Project: Water pumping station automation
- Preventive maintenance logic
- Capstone Project: Auxiliary plant automation system
Assessment & Wrap-Up
- Practical assessment
- Program review and optimization
- Q&A and real plant challenges discussion
Certificate of completion
Day 6 to Day 10:
- Self practice at our facility with hardware and software
Training Materials & Deliverables
- Comprehensive training manual (soft + hard copy)
- Practical lab exercises and example programs
- Course slides and reference documents
- Certificate of Completion
- Post-training technical support (optional)
Training Methodology
- Instructor-led presentations
- Hands-on programming sessions using actual PLCs or simulators
- Real-world case studies and troubleshooting
- Progressive assessments to reinforce learning outcomes
Duration & Schedule
- Total Duration: 10 Days (Monday–Friday, 2 weeks)
- Daily Schedule: 9:00 AM – 4:00 PM
- Format: Onsite
Certification
Participants who complete both modules and pass the final project assessment will receive a Certificate of Proficiency in Mitsubishi FX Series and GX Works2 Software Programming issued by Intellects Energy Ltd.