Electrical and Instrument Installation, QA/QC and Pre-Commissioning Course
Course Overview
This intensive 10-day hands-on training program is designed to provide participants with the practical knowledge and technical skills required to specialize in Industrial Electrical and Instrument Installation, QA/QC and Pre-Commissioning
Target Audience
This training is ideal for:
- Automation & Instrumentation Personnel
- Maintenance Technicians, Supervisors and Engineers
- Electrical Engineers & System Integrators
- Industrial Electricians
- Technical Trainers and Engineering Students
- Beginners with little or no Instrumentation
Prerequisites
- Basic understanding of physics
- Familiarity with Windows-based PC operation
- Prior Instrumentation experience is helpful but not required
Training Objectives
At the end of this course, participants will be able to:
- Understand Instrumentations Fundamentals
- Understand Instrumentation documentation
- Understand Instrumentation Measurement and Calibration
- Understand Instrumentation Maintenance Tasks
Training Structure
- Registration Fee: N50,000
- Advanced Training Fee: N350,000
- Duration: 10 Days
- Mode: Instructor-led 95% Practical & 5% Theory Sessions
Software Tools:
- HART and Foundation Fieldbus Communicator
- PDF and MS Word/Excel
How to apply
- Send email to training@intellectsenergy.com.
- Call or send Whatsapp message to 08051203632
DAY 1 – Fundamentals of E&I Systems (Beginner Level)
Morning Session
- Introduction to Industrial E&I
- Role of E&I fitter in industry
- Overview of industrial sectors:
- Oil & Gas (upstream, midstream, downstream)
- Manufacturing plants
- Power generation plants
- Safety culture (HSE basics, PTW, LOTO)
- Electrical Basics
- Voltage, current, resistance (Ohm’s Law)
- AC vs DC systems
- Single-phase & three-phase systems
- Basic electrical components (MCB, relays, contactors)
Afternoon Session
- Instrumentation Basics
- Measurement principles: pressure, temperature, flow, level
- Types of instruments:
- Field instruments
- Control room instruments
- Drawings & Documentation
- P&ID basics
- Loop diagrams
- Wiring diagrams
- Instrument datasheets
Practical
- Identify instruments & electrical components
- Reading simple loop diagrams
DAY 2 – Installation & Field Practices (Intermediate Level)
Morning Session
- Cable Installation & Termination
- Cable types (power, control, instrument)
- Cable trays, ladders, conduits
- Glanding & termination techniques
- Earthing & bonding
- Industrial Standards & Codes
- IEC standards (basic introduction)
- Hazardous area classification (Zone 0, 1, 2)
Afternoon Session
- Instrument Installation
- Mounting transmitters (pressure, level, flow)
- Impulse lines (tubing practices)
- Installation of junction boxes
- Construction Best Practices
- Alignment, spacing, tagging
- Inspection & QA/QC checklists
Practical
- Cable glanding & termination
- Instrument mounting & tubing
DAY 3 – Control Systems & Wiring (Advanced Intermediate)
Morning Session
- Control Systems Overview
- PLC basics
- DCS basics
- SCADA systems overview
- Field Wiring & Looping
- Analog signals (4–20 mA)
- Digital signals
- Loop checking procedures
Afternoon Session
- Panels & Control Cabinets
- MCC panels
- Control panels
- Junction boxes & marshalling panels
- Wiring Practices
- Ferruling, tagging
- Cable routing standards
- Panel wiring techniques
Practical
- Loop wiring simulation
- Basic PLC input/output wiring
DAY 4 – Calibration, Testing & Pre-Commissioning (Advanced Level)
Morning Session
- Instrument Calibration
- Pressure transmitter calibration
- Temperature transmitter (RTD/Thermocouple)
- Flow & level calibration basics
- Calibration Tools
- Multimeter
- Loop calibrator
- Pressure pump
Afternoon Session
- Testing & Pre-Commissioning
- Pre-commissioning checks
- Cold Loop checking
Practical
- Calibrate a pressure transmitter
- Simulate faults and troubleshoot
DAY 5 – Tools and Equipment
- E&I Tools and Equipment usage
- Final Assessment
- Practical evaluation
- Troubleshooting scenario
- Q&A session
Day 6 to Day 10:
- Self practice at our facility with hardware and software
Training Materials & Deliverables
- Comprehensive training manual (soft + hard copy)
- Practical lab exercises and example programs
- Course slides and reference documents
- Certificate of Completion
- Post-training technical support (optional)
Training Methodology
- Instructor-led presentations
- Hands-on programming sessions using actual PLCs or simulators
- Real-world case studies and troubleshooting
- Progressive assessments to reinforce learning outcomes
Duration & Schedule
- Total Duration: 10 Days (Monday–Friday, 2 weeks)
- Daily Schedule: 9:00 AM – 4:00 PM
- Format: Onsite
Certification
Participants who complete both modules and pass the final project assessment will receive a Certificate of Proficiency in Industrial Electrical and Instrument Installation, QA/QC and Pre-Commissioning issued by Intellects Energy Ltd