Practical Electrical and Instrument Installation, Hookup, QA/QC and Pre-Commissioning
Course Objective
This 5 days course is developed for employees wishing to become E&I Fitters, pre-commissioning and Q/A QC specialists, to give hand on practical experience on instrument and electrical installation, QA/QC and pre-commissioning testing and inspections. The course is delivered using work place standard instruments, equipment, tools and control systems (PLCs and HMIs) by our highly experienced field instrumentation and controls Specialists.
Requirements
- Students should know how to read and write fluently
- No other prerequisites for this course, Because instructor will teach everything from scratch
Who Should Attend
This course is opened to everyone who is interested in E&I construction career. Attendees must be able to write and read, and if you’re completely new to instrumentation and controls you can enroll for this course
Course Code: EICQ002
Duration: 5 days; 9 hours per day
Course Outline
Day one:
- Definitions and Introduction to Oil and Gas Facilities Construction
- Instrumentation and Electrical documentation
- Construction tools safety operation and usage, protection and preservation (Practical)
- Introduction to instruments
- Temperature instruments
- Pressure instruments
- Level instruments
- Flow instruments
- Gas analyzers
- Liquid analyzers
- Control valves
- To read and interpret E&I Diagrams
- Location plot plan
- Loop drawing
- Termination drawing
- Single line diagram
- P&ID
- To install Pressure and Flow instruments in Gas, Steam and Liquid Process lines
- To install, field Instruments (Temperature & Level Transmitters/Sensors , Flame /Gas detectors, switches etc)
- Installation of Electrical motors, electrical lighting systems, etc.
- Cable pulling and dressing, signal cable segregation, cable length reading and documentation, cable tags, core markers, sleeves (shrinkable Tube) etc
- Cable Glanding and Termination
Day Two:
- Cable trays installation and bends calculations
- Introduction to construction accessories and fittings, terminologies and tips
- Tubing bending and installation (Practical)
- Installation of Stanchions and JBs
- Installation of control system cabinets and internal devices, racks, terminal blocks, I/O Cards, PLCs, current surge protectors, relays , HMI CPUs and Display Screens, etc.
- Fabrication of E&I supports
Day Three:
- Definitions and Introduction to Pre-commissioning
- QA/QC and Pre-Commissioning documentation (eg ICAPS forms)
- Test equipment/Tools handling, care and protection
- Inspection of materials and completed installations and their documentations
- How to operate and use E&I equipment
- Multimeters,
- Earth Resistance Testers,
- Torque Wrench,
- Hydraulic pressure pump/gauges,
- Nitrogen bottle/regulator/gauge
- Insulation Resistance Testers
- Cold Loop Check and Test.
- Introduction to the use of Hand Held field communicators such as Emerson 375 or 475 for HART and Foundation Fieldbus devices configuration and calibration
Day Four:
- Ingress Protection Rating
- Cables Continuity and Insulation Resistance Testing and their documentation (Practical)
- Electrical Motors and Switchboards bolts and nut tightening using Torque wrenches and documentation.
- Instrument Tubing Pressure/Leakage Testing, Drying and Gap Inspection (Practical and documentation)
- Instrument and materials storage, protection and preservation
Day Five:
- Practice and revision
- Job Search counseling, Curriculum writing tips and restructuring of trainee CV- Bonus topic.
- Application for online jobs by attendees
- Copy training videos and materials for employees
- Final Assessment
- Issuance of certificate to attendees